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CATAD2
Trim Line / Drawn Blank Profile Development

One of the main tasks of the engineer designing a deep drawing tool is to construct the addendum surfaces and to lay out the geometry of the final part onto these addendum surfaces. CATAD2 helps to reduce time and cost spent on this operation significantly. CATAD2 takes over automatically what the engineer normally would have to do manually: Establishing cutting planes, intersecting those planes with the geometry of the final part and the addendum geometry, calculate length with respect to neutral fibre, creation of a point on the addendum for each cutting plane and finally creating the trim curve from the sequence of these points.

The engineer only needs to select the part surfaces and the addendum surfaces, even if these are not trimmed or filleted. The cutting planes in CATAD2 are determined by a spine curve. The computation can be done along the whole spine curve or on user defined planes only.

DRAWN BLANK PROFILE LINE DEVELOPMENT:

CATAD2 can also be used on classical deep drawn parts. It uses the complete geometry of the part under the punch and additional blankholder geometry. The engineer has to identify the draw direction and a separation curve on the part under the punch identifying the curve along which the metal will start to 'stick' to the punch during the drawing operation. For profiles like a centre pillar the line is the highest point of the profile on each section. A profile option allows the complete computation of the part size before the drawing operation in a single run. The size of the drawn blank can be computed from this line and the exterior line of the blank holder.

 CATAD2 is a very user friendly tool. All definitions made by the user can in a transparent way be stored inside the CATIA model as so called 'application sets'. CATAD2 comes with powerful tools to analyse, modify and re-compute these sets. They allow a full transparency of the process to others or can be recomputed after modification. The computation can also be started in a test mode, where all curves used in the computation will be kept in the end.

Because of the ability for engineers to define the number of computation planes the results are more accurate to the ones engineers normally would generate by doing manual operations.

The time savings for using CATAD2 are about 70 to 80 percent compared to interactively defining the trim line using standard CATIA functions.

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